In Situ Co-Amorphization of Olanzapine in the Matrix and on the Coat of Pellets

In situ amorphization is a promising approach, considered in the present work, to enhance the solubility and dissolution rate of olanzapine, while minimizing the exposure of the amorphous material to the stress conditions applied during conventional processing. The production of pellets by extrusion/spheronization and the coating of inert beads were investigated as novel methods to promote the co-amorphization of olanzapine, a poorly water-soluble drug, and saccharin. Samples were characterized using differential scanning calorimetry, X-ray powder diffraction, Fourier-transform infrared spectroscopy and scanning electron microscopy, and dissolution and stability testing. The co-amorphous produced were compared with crystalline olanzapine, or physical mixture of olanzapine and saccharin.

Results suggested that the addition of water to mixtures containing olanzapine and saccharin during the production of pellets, and the coating of inert beads, induced the in situ co-amorphization of these substances. The coating of inert beads enhanced the solubility and dissolution rate of olanzapine, especially when compared to pellets coated with the crystalline drug, but also with pellets containing the co-amorphous entity in the matrix of beads. Nine months stability tests (23 °C/60% RH) confirmed the preservation of the solid-state properties of the co-amorphous form on/in pellets. Overall, results highlighted the feasibility and benefits of in situ co-amorphization, either when the drug was entrapped in the pellets matrix, or preferentially applied directly on the surface of pellets.

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Materials

OLZ (polymorphic form I, Rampex Labs Pvt. Ltd., Telangana, India), SAC (Sigma-Aldrich, Steinheim, Germany), and dichloromethane (Biochem Chemopharma, Cosne sur Loire, France) were used to prepare the OLZ-CAM. Microcrystalline cellulose (Avicel PH-101, FMC Corp., Cork, Ireland), polyvinyl pyrrolidone (K25, BASF, Ludwigshafen, Germany) and dibasic calcium phosphate anhydrous (DI-CAFOS® A60, Budenheim, Budenheim, Germany), were used in the production of the pellets. Demineralized water (Destillo 2 apparatus, Herco, Freiberg am Neckar, Germany) and dichloromethane (Biochem Chemopharma, Cosne sur Loire, France) were used as granulation liquids. Hard gelatin capsules (size 0, Lonza, Basel, Switzerland) were manually filled with the pellets produced. In the preparation of the pH 8.0 phosphate buffer for the dissolution studies, sodium hydroxide (Eka Chemicals Inc., Marietta, GA, USA), and potassium phosphate monobasic (Carlo Erba Reagents, Val de Reuil, France) were used.

da Costa, N.F.; Azevedo, R.F.; Lopes, J.A.; Fernandes, A.I.; Pinto, J.F. In Situ Co-Amorphization of Olanzapine in the Matrix and on the Coat of Pellets. Pharmaceutics 202214, 2587. https://doi.org/10.3390/pharmaceutics14122587

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